Welcome to Lishui Hongyu Valve Co., Ltd.!

Industry News

  • HOME
  • NEWS
  • Industry News

China’s Valve Clusters: From Price to Tech & Service Competition

Core Abstract: China's valve industry has formed a number of characteristic industrial clusters, which have become the core force supporting the development of the industry. In the past, enterprises within the clusters mostly relied on a low-cost and low-price competition model, resulting in squeezed profit margins and insufficient development momentum. Currently, driven by the upgrading of market demand, policy guidance and technological innovation, industrial clusters are accelerating the transformation towards high-quality development driven by technological innovation and empowered by service value-added, reshaping the competitive landscape of the industry.

I. Current Development Status of China's Valve Industry Clusters: Scale Agglomeration and Concentrated Distribution

- Layout of Core Clusters: Six major core industrial clusters have been formed, represented by Wenzhou and Ningbo in Zhejiang, Yancheng and Suzhou in Jiangsu, Nan'an in Fujian, Botou in Hebei, etc. Together, they contribute more than 70% of the national valve output and 65% of the export volume. Among them, Longwan in Wenzhou is hailed as the "Valve City of China", focusing on the manufacturing of general-purpose valves and mid-to-high-end valves; the Ningbo cluster specializes in high-end special valves such as nuclear power and LNG valves.

- Development Characteristics of Clusters: In the early stage, the main form was the agglomeration of small and medium-sized enterprises, forming a complete industrial chain supporting system covering "raw material procurement - parts processing - complete machine assembly - logistics and distribution", with cost control advantages. However, most clusters have common problems such as serious product homogenization, weak innovation capability and insufficient brand influence.

- Dilemma of Traditional Competition Model: There is overcapacity of mid-to-low-end general-purpose valves within the clusters, and enterprises have long been trapped in price wars, with an average gross profit margin of only 15%-20%, which is lower than the 40%-60% gross profit margin level of the high-end market in the industry. Meanwhile, low-price competition leads to insufficient R&D investment of enterprises, making it difficult to meet the demand for high-performance valves in high-end equipment, new energy and other fields.

II. Drivers of Cluster Transformation: Combined Internal and External Factors Force Upgrading

- Market Demand-driven: The rapid development of domestic high-end equipment manufacturing (nuclear power, aerospace), new energy (hydrogen energy, photovoltaic), environmental governance and other fields has led to a surge in demand for high-end valves with high pressure, high temperature, corrosion resistance and other properties. Traditional low-price products are difficult to match market demand. Overseas markets have continuously raised requirements for technical standards and quality certification of valve products, forcing cluster enterprises to improve product quality.

- Policy Guidance and Support: The state and local governments have issued a number of policies to promote the transformation and upgrading of industrial clusters, including setting up special funds for high-end equipment manufacturing, supporting the intelligent transformation of enterprises, building industry-university-research cooperation platforms, etc. Local clusters also guide enterprises to transform towards high-end, intelligent and green development through planning industrial parks and improving the innovation service system.

- Intensified Industry Competition: International valve giants are accelerating their layout in the Chinese market, seizing high-end market share by virtue of technological and brand advantages. Domestic leading valve enterprises are also improving their competitiveness through technological innovation and capacity integration, forcing small and medium-sized cluster enterprises to either upgrade and transform or withdraw from the market.

III. Core Path of Upgrading: From Price Competition to Dual Drive of Technology + Service

- Technological Innovation Breakthrough to Consolidate Core Competitiveness: First, enterprises within the clusters strengthen collaborative innovation, build common technology R&D platforms by combining with universities and research institutes, focus on tackling key technologies in high-end special valves, intelligent valves and other key fields, and break through core technical bottlenecks such as materials, sealing and control. Second, increase R&D investment, promote digital and intelligent production equipment, improve product precision and stability, and transform from "large-scale manufacturing" to "precision manufacturing". For example, the Wenzhou cluster has promoted enterprises to introduce intelligent production lines, reducing the defect rate of high-end valve products by more than 30%; enterprises in the Ningbo cluster have joined hands with scientific research institutions to break through key technologies of nuclear power valves, significantly improving the localization rate.

- Extend Service Chain to Tap Value-added Space: Transform from a single product supply to a "product + full life cycle service" model, and expand value-added services such as installation and commissioning, operation and maintenance, remote monitoring, and customized solutions. Some leading enterprises have launched "valve full life cycle management services", realizing real-time monitoring of valve operation status through the Internet of Things technology and providing preventive maintenance programs. The proportion of service revenue has increased to 25%-30%, significantly improving customer stickiness and profitability.

- Integrate Resource Advantages to Build Cluster Brands: Promote the collective development of enterprises within the clusters, establish industrial alliances, unify technical standards, quality control and brand promotion; cultivate a number of leading enterprises with core competitiveness, give play to their demonstration and leading role, and drive the transformation and upgrading of small and medium-sized enterprises. Meanwhile, strengthen the construction of cluster regional brands to enhance the overall international influence of "China Valve Clusters".

- Green and Low-carbon Transformation to Conform to Development Trends: Enterprises within the clusters accelerate the upgrading of green manufacturing, promote energy-saving and consumption-reducing production processes, and develop green and environmentally friendly valve products (such as low-leakage valves and valves made of recyclable materials); promote coordinated carbon reduction in the upstream and downstream of the industrial chain, build a green supply chain system, and conform to the industry development requirements under the "dual carbon" goal.

IV. Upgrading Effectiveness and Future Outlook of Industrial Clusters

- Phased Upgrading Results: At present, the proportion of high-end valve products in core industrial clusters has increased to 28%, an increase of 12 percentage points compared with 5 years ago; the production capacity of high-end products such as intelligent valves and special valves has expanded rapidly; the average R&D investment ratio of enterprises within the clusters has increased to 4.5%, and some leading enterprises have reached more than 6%; the service-oriented manufacturing model has been gradually promoted, and the overall profitability of the industry has been steadily improved.

- Future Development Direction: It is expected that from 2025 to 2030, the concentration of industrial clusters will be further improved, and the contribution rate of CR5 (top 5 clusters) is expected to reach 80%; the clusters will form a differentiated development pattern of "high-end product leadership, mid-end product quality improvement and low-end product elimination"; technological innovation and service value-added will become the core competitiveness of cluster enterprises, promoting China's valve industry to leap from a "manufacturing power" to a "manufacturing powerhouse".

Source: Plumbing and Valve Network